Tuesday, 7 February 2012

Oil Sample Analysis


Companies wanting to maximize the performance and durability of their industrial equipment should consider an oil sample analysis by an experienced laboratory. In a controlled environment the lubricating fluids, coolants and oils used in heavy machinery are carefully studied, and potential problems with equipment can be identified at an early stage. Much of a company's overhead costs are in the repair and maintenance of industrial equipment. Oil testing can prevent many of the unforeseen parts replacements and labor expenses caused by mechanical breakdowns.

Eliminating Costly Repairs

Most every type of industrial machine has some sort of lubricant or cooling fluid present. This helps the machine last longer by reducing metal fatigue and unnecessary wear on the moving parts. The oils used to lubricate bearings, gearboxes and other metal surfaces are themselves mutated over time. A buildup of grime, soot, metal fragments or other contaminants slowly inhibits an oil's ability to act as an effective lubricant. Curiously, examining the condition of an industrial oil sample is the best method for determining the overall health of the machinery. Telltale signs of wear and tear are found in the lubricating fluid. An oil sample analysis can act as a starting point for creating a useful maintenance schedule.

Predicting Equipment Failure

When a piece of machinery is in good operating condition the oils and lubricants used will show a predictable pattern of degradation. But if there is a problem within the equipment such as chipped metal surfaces, leakage points, worn out steel and iron, excessive pressure in the oil chambers or irregular motion of parts, oil testing may be the best way to discover the acceleration of equipment decay. Oils and lubricants, hydraulic fluids and even liquid coolants show evidence that something is out of kilter.

An oil sample analysis will reveal what is causing the fluid to change its overall composition. Laboratory experts run tests on the sample to check for the presence of iron or other metals, water, dirt or soot. Anything suspended in the fluid will have a certain chemical characteristic that confirms the source of the contamination. Oil sampling results in a detailed report on the machine from which the fluid was taken and whether the condition of the substance is normal or indicates a problem within the equipment.

Creating An Analysis Program
Every company is unique in terms of its equipment and what it is used for. A fluid testing laboratory is trained to look carefully at the machinery, how much usage is involved, what lubricating fluids are currently being used and the current schedule for maintenance on the equipment. TricoCorp provides not only full laboratory services and a complete oil sample analysis program but also assists companies in setting up a repeat testing service to insure machinery is kept in top condition. The goal is to eliminate the possibility of unexpected equipment failure.

TricoCorp - Is one of the leading oil analysis service provider in a USA. We have a lab where we perform tests such as Oil Sample Analysis,Oil Testing Lab coolants, lubricants, fuels testing etc. for more information please visit:- http://www.tricocorp.com